高压注浆成形技术

叙述了高压注浆模具及设备的发展历程和性能，介绍了高压注浆设备的操作方法和注浆泥料性能的调整措施。     

运用高压旋喷建造土坝坝基灌浆盖板技术

地坝坝基进行帷幕灌浆时，由于坝基无混凝土盖板，不能进行裂隙冲洗，灌浆压力受到限制，因而灌浆效果有限。采用高压旋喷在坝基建造灌浆盖板，改善了灌浆条件，取得了良好的灌浆效果，并且有效地截断坝基表层的渗漏，减少了坝基的接触冲刷破坏，温缺口水库大坝灌浆试验的成功为坝基无混凝土盖板条件下灌浆和坝基防渗加固处理探索了一条新路子。     

喷漆室内风速调整方法的研究与应用

针对喷漆室空气过滤层堵塞引起的室内风速变化问题,提出解决方法。该方法能较好地稳定喷漆室室内风速,对于改善喷漆室内工作环境、确保安全生产有十分重要的作用。     

煤矿井下高压降尘供水系统监控装置的研制

根据煤矿井下高压降尘系统对供水的要求,研制了一种基于PIC18F4580单片机的井下高压降尘供水系统监控装置,介绍了该装置的硬件和软件设计。该装置可实时监测水箱水位、压力、运行状态,并可将这些保护状态信息通过CAN总线接口和转换单元并入煤矿监测监控网,实现远程监测。实验结果表明,该监控装置达到了设计要求,能保证高压降尘供水系统的实时监测与安全运行。     

CO2 laser annealing of plasma-deposited high-Tcsuperconducting thick films

Recent advances in the fabrication of high-T _c superconducting thick films demand processing techniques which can eliminate film/substrate interdifiusion that occurs during subsequent post-annealing heat treatment after the film is deposited, thereby limiting the application of the thick films for devices. The present study evaluates laser annealing techniques for plasma-deposited Y-Ba-Cu-O thick films using a high-energy CO₂ laser (10.6m) in a continuous wave mode. The results are compared with those obtained by conventional furnace annealing techniques necessary for post-heat treatment of as-deposited superconducting thick films. The high-T _c superconducting phase is recovered by cationic diffusion during subsequent post-annealing heat treatment. Crystallographic phases and microstructural characterization have been performed using XRD, SEM, and EPMA analytical techniques. The significance of the technology lies in the elimination of film/substrate interdiffusion problems, thereby resulting in high-quality superconducting thick films. The technology will significantly reduce the post-annealing times usually required by conventional furnace annealing techniques.     

Directions for improving manual fire suppression using a physically based computer simulation

The Swedish Fire Research Board and the U.S. Federal Emergency Management Agency are sponsoring a project to further the understanding of the basic mechanisms involved, as well as to support the development of standards for and to seek ways of improving the performance of portable fire suppression systems used by fire departments.This paper describes a physically based computer model developed to simulate one aspect of the problem: the manual suppression of postflashover fires. This includes: (1) an overview of the physical basis behind the model; (2) a comparison of model predictions with available experimental data, and (3) an analysis of fire suppression effectiveness using the model.The analysis concludes that, when direct access and extinguishment of the burning fuel is not possible, improved fire control occurs with water sprays having a Rosin-Rammler distribution of droplet sizes with volume-median-drop diameters in the 0.15 to 0.35 mm range. This agrees with available experimental data. It is also shown that fire fighting venting and standoff distance requirements may lead to more severe fires requiring more water for control; although venting and water spray induced air/gas flow also serve to channel hot steam and gases away from the fire fighter adding to his safety. The analysis also shows that allowing higher gas and surface temperatures at fire control through improved fire fighter protective clothing and equipment design reduces water flow rate requirements. Additional experimental work is recommended before all these conclusions are considered definitive. Reference: L. M. Pietrzak and G. A. Johanson, Directions for Improving Manual Fire Suppression Using a Physically Based Computer Simulation,Fire Technology, Vol. 22, No. 3, August, 1986, p. 184.     

热喷焊技术在导板强化中的应用

用氧化乙炔焰热喷焊技术对普碳钢导卫装置进行表面强化，制成复合材导卫以替代高碳高合金导卫，取得较好效果。     

Fabrication of Nano-TiO2 Coating for Dye-Sensitized Solar Cell by Vacuum Cold Spraying at Room Temperature

Deposition of nanocrystalline TiO₂ coating at low temperature is becoming more attractive due to the possibility for continuous roll production of the coating for assembly lines of dye-sensitized solar cell (DSC) at a low cost. In this study, porous nano-TiO₂ coating was deposited by vacuum cold spraying (VCS) at room temperature on a conducting glass substrate using commercial P25 nanocrystalline TiO₂ powder. The microstructure of TiO₂ coating was characterized by field emission scanning electron microscopy (FESEM) and nitrogen adsorption test. A commercial dye (N719) was adsorbed on the surface of TiO₂ particles within the coating to assemble a DSC. The cell performance was evaluated by employing simulated solar light at an intensity of 100 mW/cm². The results showed that TiO₂ coating was deposited by the agglomerates of nano-TiO₂ powders. The Brunauer-Emmett-Teller (BET) test of the as-sprayed TiO₂ coating yielded a porosity of 49% and an average pore size of 17 nm. The assembled solar cell yielded a short-circuit current density of 7.3 mA/cm² and an energy conversion efficiency of 2.4%. The test results indicate that VCS was a promising method to deposit nanocrystalline TiO₂ coatings at low temperature applied to DSCs. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

Intermediate temperature solid oxide fuel cell based on fully integrated plasma-sprayed components

This work addresses the fabrication of membrane-type solid oxide fuel cells (SOFCs) operating at medium temperatures, where all components are fabricated by plasma spray technology, and the evaluation of the performance of the SOFC single unit in a temperature range of 500 to 800 °C. Single cells composed of LaSrMgO₃ cathodes, LaSrGaMgO₃ (LSGM) electrolytes, and Ni/yttria-stabilized zirconia anodes were fabricated in successive atmospheric plasma-spraying processes. Plasma-spraying processes have been optimized and tailored to each layer to achieve highly porous cathode and anode layers as well as high-density electrolyte layers. A major effort has been devoted to the production of the LSGM electrolyte that has a high density and is free of cracks. Electrochemical impedance spectroscopy was used to investigate the conductivity of the electrode layers, and particularly the resistance of the electrolyte layer. It revealed that the heat treatment had a great influence on the specific conductivity of the sprayed electrolyte layers and that the specific conductivity of the heat-treated layers was dramatically increased to the same magnitude as is typical for sintered LSGM pellets. The experimental results have demonstrated that the plasma-spraying process has a great potential for the integrated fabrication of medium-temperature SOFC units. The original version of this article was published as part of the ASM Proceedings, Thermal Spray 2003: Advancing the Science and Applying the Technology, International Thermal Spray Conference (Orlando, FL), May 5–8, 2003, Basil R. Marple and Christian Moreau, Ed., ASM International, 2003.